Custom Foam Inserts for Boxes

Foam Box Inserts - Made in USA

PPI offers a range of custom die cut foam inserts to meet exacting drop-test standards and other specifications. Our packaging design engineers can craft the ideal insert using polyethylene, polyurethane, expanded polystyrene foam, along with other cushioning and bracing materials. Every custom foam box insert is made right here in our Massachusetts manufacturing facility. As with all of our packaging technologies, short runs are no problem.

Complicated product contours? With waterjet foam cutting technology, we can make quick work of even the most intricate and sophisticated foam cutting applications. One of the few New England facilities with waterjet machines. (We have four!) Prototypes, short runs, and quick turns using customer DFX files are also perfect for this technology.

We will work with you to ensure your custom foam box inserts provide the best, most cost-effective protection based on:

1. Product packaging aesthetics 
2. Fragility and weight of product
3. Handling, transportation conditions 
4. Vibration and cushioning requirements 
5. Moisture, temperature sensitivity
6. Thickness and density of foam required
7. Adhesives that may be needed
8. Foam properties such antistatic
9. Color preference.

These considerations will impact the type, thickness, and density of foam that is recommended for your custom insert.

Give us a call at (978) 283-9237 to discuss your custom cut foam project and get a fast quote and delivery estimate, or use the form to send your specs for a quote.

Get a Quote

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