Custom Foam Inserts for Boxes

Foam Box Inserts - Made in USA

PPI offers a range of custom die cut foam inserts to meet exacting drop-test standards and other specifications. Our packaging design engineers can craft the ideal insert using polyethylene, polyurethane, expanded polystyrene foam, along with other cushioning and bracing materials. Every custom foam box insert is made right here in our Massachusetts manufacturing facility. As with all of our packaging technologies, short runs are no problem.

Complicated product contours? With waterjet foam cutting technology, we can make quick work of even the most intricate and sophisticated foam cutting applications. One of the few New England facilities with waterjet machines. (We have four!) Prototypes, short runs, and quick turns using customer DFX files are also perfect for this technology.

We will work with you to ensure your custom foam box inserts provide the best, most cost-effective protection based on:

1. Product packaging aesthetics 
2. Fragility and weight of product
3. Handling, transportation conditions 
4. Vibration and cushioning requirements 
5. Moisture, temperature sensitivity
6. Thickness and density of foam required
7. Adhesives that may be needed
8. Foam properties such antistatic
9. Color preference.

These considerations will impact the type, thickness, and density of foam that is recommended for your custom insert.

Give us a call at (978) 283-9237 to discuss your custom cut foam project and get a fast quote and delivery estimate, or use the form to send your specs for a quote.

A box with pink blocks in it
A pink object with a black strip on it.
A white plastic container with a green lid.
A box that is open and ready to be shipped.
A box with pink ribbon and a pink checkered pattern.
A pink box with a cut out of the inside.
A box of white candles in the package.
A cardboard box with a metal pipe in it.
A pink foam box with some shapes in it
A black foam box with some parts in it
A box with an electronic device inside of it.
A black box with a cross on it
A cardboard box with pink bricks in it
A box with a pink lid and a white board inside of it
A box with some headphones and a pink camera
A box of foam is being packed with a hose.
A box with some pink soap inside of it
A metal object that is shaped like an animal.
A box with some items inside of it
A white piece of plastic sitting on top of a table.
A cardboard box with pink foam on it.
A black box with holes and a piece of foam.
A close up of the window of a building
A box with some sort of object in it
A box with six trays in it
A black box with two holes in it
Die cut foam box insert for packaging glass bottles
Custom die cut foam box insert made with PE and convoluted foam

Get a Quote

Click or drag files to this area to upload. You can upload up to 3 files.
Common file types can be uploaded, including .dwg and .dwf. Please email .step and .stp files to [email protected].