Custom Case Packaging
Cases & Inserts
When your equipment needs to stay protected, organized, and easy to access inside a case, we design and manufacture custom foam case inserts around the product, the case, and the way the case will be used.
Each insert is shaped around product dimensions, case interior space, component layout, handling requirements, and the operating environment. The goal is simple: every item should have a clear place, and the insert should support how the equipment is transported, stored, handled, or presented.
Protection Inside Carrying and Transit Cases
Custom foam case inserts help reduce product movement, improve organization, support impact protection, and create consistent placement for shipping, storage, field use, and presentation.
Unlike general packaging materials, a case insert is built around both the product and the case interior. Each cavity, compartment, and layout should support how the equipment is packed, accessed, transported, and used.
Key Functions
Secure Product Retention
Custom cavities help hold products, parts, and accessories in place inside the case.
Organized Equipment Layout
Foam inserts can separate components, organize kits, and create a clear layout for packing and use.
Improved Impact Protection
Foam helps cushion products against movement, handling, and transit-related impact.
Efficient Packing & Unpacking
A defined layout makes products easier to place, remove, inspect, and repack.
Professional Product Presentation
Custom inserts can improve the appearance of demonstration kits, sales kits, service kits, and customer-ready equipment sets.
Designed Around the Product and the Case
Protective Packaging Inc. supports case insert projects with practical engineering, prototyping, and manufacturing experience. Each project begins by reviewing the product configuration, case requirements, handling environment, and protection goals before moving into a production-ready insert design.
As Pelican case master distributors, we can help pair durable Pelican cases with custom foam inserts designed around the product, case configuration, and handling environment.
Case Brands We Offer
- Pelican
- SKB
- Seahorse
- NANUK
- Ameripak
Case Material Construction
- Aluminum
- Thermoformed
- Injection-molded
- Blow-molded
- Roto-molded
Custom Case Foam Inserts
- Polyethylene (PE)
- Polyurethane (PU)
- Expanded polystyrene (EPS)
Common Applications
Electronics
Custom case inserts can protect devices, components, test equipment, and instruments that require secure transport and organized handling.
Medical Devices
Custom layouts can help organize and protect medical devices, instruments, diagnostic equipment, and supporting components inside transport or storage cases.
Aerospace
Protective inserts can support precision parts, assemblies, instruments, and components that require secure placement and careful handling.
Defense & Military
Case inserts can help keep field equipment, tools, components, and kits organized, secure, and ready for transport.
Industrial Equipment
Industrial manufacturers use case inserts to protect instruments, tools, gauges, service equipment, and product sets during transport, storage, and field use.
Representative Examples
Electronics Equipment Case
Custom insert designed to secure electronic equipment, components, or test devices inside a protective carrying or transit case.
Medical Device Transport Case
Foam insert designed to organize and protect medical devices, instruments, or diagnostic components during movement and storage.
Industrial Instrument Case
Protective insert designed for industrial instruments, tools, gauges, or service equipment that require secure placement and efficient access.
Rugged Field Equipment Case
Insert designed for field-use equipment, accessories, and kits that need durable organization and repeatable packing.
Related Protective Packaging Options
Custom Foam Inserts
Precision-cut foam inserts designed to protect, organize, and cushion products inside cartons, containers, storage systems, and other packaging formats.
Packaging Engineering
Packaging design support for products that need help with fit, material choice, prototyping, and production planning.
Corrugated Boxes & Inserts
Corrugated protective inserts designed to stabilize, separate, and protect products inside shipping cartons.
Foam Shippers
Foam shipping solutions designed for sensitive, fragile, or high-value products that require dependable cushioning during transit.
Request a Custom Packaging Quote
Discuss your case insert requirements with Protective Packaging Inc. Our team can help evaluate your product configuration, case dimensions, handling environment, and production needs to develop a custom insert solution for new or repeat production projects.